China Custom Aluminium Single Split Shaft Locking Collars One Piece Clamp-on Shaft Collars with Oxidize shaft collar balls

Product Description

 

Product Description

 

ONE-PIECE

One-piece shaft collars wrap around the shaft for even distribution of clamping forces. This results in a tight fit and greater holding power, without the shaft damage caused by set screws. Clamp collars are easy to remove, indefinitely adjustable, and work well on virtually any shaft. we uses carefully selected materials and proprietary processes on its one-piece collars to ensure the clamping gap remains open for simpler and more precise adjustment, installation and fit. we manufactures one-piece clamp shaft collars in 12L15 lead-free steel with a zinc or proprietary black oxide finish, 303 and 316 stainless steel, high-strength 2571 aluminum, and engineered plastic. Bore sizes range from 1/8″ to 6″ and 3mm to 150mm.ONE-PIE

1.materials:stainless steel,alloy steel ,aluminum ,brass etc. 
2.
Finish: Zinc plating, Nickel plating,nature
3.competitive price ,prompt delivery 
4.OEM service as your drawings
Technics
1.Milling 2.grinding 3.Turning 4.wire-cutting 5.CNC bending 6.CNC machining 7.Stamping 8.forging 9.boring 10.broaching and so on .
Accuracy
1.Milling:0.01mm 2.Turning:0.01mm 3.Grinding:0.002mm 4.Wire-cutting :0.005mm 5.CNC Machining : 0.005mm

Production ability

  

EQUIPMENT LIST

NAME

 

SPECIFICATION 

BRAND           

ORIGINAL PLACE 

QUANTITY

CNC Machines

Graph 600

KNUTH

CHINA

20

1370

KAFO

TAPAN

20

EDM Machines

ZNC450

BHangZhouNA

ZheJiang

20

ZNC430

BHangZhouNA

ZheJiang

30

Grinding Machines

ACC-350ST

BESFORD

CHINA

50

Auto Lathe Machining  

L150G-II

OKUMA

CHINA

80

Wire Cutting Machines  

DK7732

NEW FAST

CHNA

30

Milling Machine

SHCM-97A

GENTIGER

ZheJiang

20

CMM Machine          

CRT-PA574

MITUTYO

JAPAN

10

Hardness Tester

TILO-T60

MITUTYO

JAPAN

5

Productions showing:

 

More Detail Informations
Sample Available

1.Sample is free of charge if we have the existing,you only need to pay the freight cost.Sample will be provided within 3 to 10 working days.

2.If the products is non-standard and no existing tooling inventory,The full mould cost needed prepaid, sample will be provided within 7 to 15 working days, you’ll pay the freight cost. 

MOQ 1pcs
Pricing Term EXW HangZhou ,FOB,CIF,CNF,DDU,etc.
Payment Term TT(30% in advance as deposit,balance before delivery),L/C,Western Union,PayPal etc.
Port of loading HangZhou port or ZheJiang port.
Lead Time 15-35 working days after order and deposit received.
Warranty

1.We shoulder the ability based on product categories to determine the warranty, and guarantee more than 18 months.

2.We don’t assume responsibility for the damage which is caused by indirect, accidental events at anytime anywhere.

Founded in 2005,HangZhou HC Co.,Ltd is an IATF16949:2016 manufacturer.We have more than 20 years of production experience in the production of cnc machining/Milling parts,cold forming,graphite products, We not only have new imported prodution equipment and spacious storage space,but also have a group of experienced workers and professional engineering R & D team.Therefore, our company has enough strength to meet the needs of customers.

Equipments & Working plant:
Worry about our quality problem?

We are an IATF16949:2016 Certifed supplier, strictly execute inspection on ISO quality control system. All our products will pass 10-step inspections: it starts from incoming material inspection to IPQC,  then FQC and final inspection with reports before shipment.

Packing:Generally carton or wooden case or plastic foam with standard export wooden pallet , or as per consumer’s requirements.
Certifications:

 

Your Satisfaction, Our Motivation!

FAQ

 

Q1. Are you factory or trading company?    

 A: We are a customized factory with independent oversea trading office .

 

Q2.Can you provide sample for us?     

 A: Yes, free sample is available

 

Q3. What raw material do you use?   

 A: Stainless Steel, Carbon Steel, Mild Steel, Galvanized Steel, Aluminum alloy, brass, copper, Aluminum etc.

 

Q4. What finishes can you provide?

 A: powder coating, polishing, zinc/nickel /chrome plating, painting, anodized, hot dip galvanized, sandblasted etc.

 

Q5. How do you ensure quality control? 

 A: We inspect every process based on your drawings or samples and also check the products before packing

 

Q6. Is small quantity available?

 A: Yes, Small quantity for trial order is available. 

  

Q7. How do you ship the goods?

A: We have our cooperation forwarder, they can deliver the goods to you in very short time with competitive price, and you can ship by your own agent as your convenience.

 

Q8. How about your delivery time ?  

 A: 3-10 days for samples and 15-45 days for mass production .

 

Q: How To Place A Order?

  * You send us drawing or sample

  * We make the sample and send it to you

  * You think the sample is good then place an order and pay us 30% deposit

  * We start to make the product

  * When the goods is done, we take photoes for your check and you then pay the balance

  * We deliver the products to courier company

Application: Auto and Motorcycle Accessory, Machinery Accessory
Standard: GB, EN, JIS Code, TEMA, ASME
Surface Treatment: Anodizing
Production Type: Mass Production
Machining Method: CNC Turning
Material: Nylon, Steel, Plastic, Alloy, Aluminum
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

shaft clamp

Can I get recommendations for cost-effective shaft clamps for different budget constraints?

Yes, recommendations for cost-effective shaft clamps can be provided based on different budget constraints. Here’s a detailed explanation:

When selecting shaft clamps, it’s important to consider both the cost-effectiveness and the specific requirements of your application. Here are some recommendations for cost-effective shaft clamps across different budget constraints:

1. Low Budget:

If you have a limited budget, there are cost-effective options available that still provide reliable performance. Consider clamps made from materials like aluminum or steel, as they are commonly more affordable compared to exotic alloys or specialized materials. Look for clamps with simple designs that offer basic functionality without unnecessary features. Additionally, consider clamps from reputable manufacturers that offer competitive pricing for their products.

2. Mid-Range Budget:

With a mid-range budget, you have more options to choose from without compromising on quality. Look for shaft clamps made from high-quality materials such as stainless steel or alloy steel. These materials offer good strength and durability while maintaining a reasonable cost. Consider clamps with additional features such as adjustable tightening mechanisms or corrosion-resistant coatings, as they can enhance performance and longevity.

3. Higher Budget:

If you have a higher budget, you can explore shaft clamps with advanced features and materials that offer enhanced performance and durability. Look for clamps made from specialized alloys or materials designed for specific environments or applications. These clamps often have superior mechanical properties and corrosion resistance. Consider clamps with innovative designs that offer improved functionality, such as quick-release mechanisms or integrated vibration damping features.

4. Custom Solutions:

In some cases, custom shaft clamps may be the most cost-effective option. Working with a reputable manufacturer or engineering firm, you can collaborate to design a shaft clamp that precisely meets your requirements while optimizing cost. Custom clamps allow you to choose the most suitable materials, features, and dimensions for your specific application, ensuring an optimal balance between performance and budget.

When selecting shaft clamps based on budget constraints, it’s important to strike a balance between cost and quality. Consider factors such as the expected lifespan of the clamp, the criticality of the application, and any specific environmental or operational conditions. Always prioritize reliability, performance, and safety over cost savings alone.

It’s recommended to consult with suppliers, manufacturers, or industry professionals who specialize in shaft clamps to get specific recommendations based on your budget constraints and application requirements. They can provide valuable insights and help you identify cost-effective options that meet your needs.

shaft clamp

What are the different types of shaft clamps available in the market?

In the market, there are various types of shaft clamps available, each designed to meet specific application requirements. Here are some commonly used types of shaft clamps:

  • Set Screw Shaft Clamps: Set screw shaft clamps are a popular type of clamp that utilizes a screw to secure the clamp onto the shaft. The clamp typically has a threaded hole where the set screw is inserted and tightened against the shaft, creating a firm grip. This type of clamp is relatively easy to install and adjust, making it suitable for many applications.
  • Split Collar Shaft Clamps: Split collar shaft clamps consist of a collar that is split along its circumference. These clamps are tightened around the shaft using screws or bolts, compressing the collar and creating a secure grip. Split collar clamps are versatile and can accommodate a range of shaft diameters. They are often used in applications where frequent adjustments or disassembly are required.
  • One-Piece Clamping Shaft Collars: One-piece clamping shaft collars are solid rings with a flat or slightly curved inner surface. They are typically secured in place using one or more screws, evenly distributed around the collar. One-piece clamping collars provide a secure grip on the shaft and are commonly used in applications where high clamping forces are required.
  • Two-Piece Clamping Shaft Collars: Two-piece clamping shaft collars consist of two halves that are bolted together, clamping the collar around the shaft. This design allows for easy installation and adjustment, particularly in applications where the shaft cannot be removed. Two-piece clamping collars are often used in situations where precise alignment of components is required.
  • Compression Shaft Clamps: Compression shaft clamps, also known as split hub clamps, feature a split hub design that can be tightened using screws or bolts. The split hub design allows the clamp to apply uniform pressure around the shaft, creating a secure and balanced grip. Compression clamps are commonly used in applications where precise positioning and minimal shaft distortion are critical.
  • Tapered Shaft Clamps: Tapered shaft clamps utilize a tapered design to secure the clamp onto the shaft. The clamp is typically driven onto the shaft using a hammer or press fit. Tapered clamps provide a strong grip and are often employed in heavy-duty applications where high torque transmission is required.
  • Quick-Release Shaft Clamps: Quick-release shaft clamps offer a convenient and rapid method for securing and releasing the clamp from the shaft. They often feature a lever or cam mechanism that allows for quick tightening or loosening of the clamp without the need for additional tools. Quick-release clamps are commonly used in applications where frequent assembly or disassembly is required.

These are just a few examples of the different types of shaft clamps available in the market. Each type has its unique features, advantages, and suitable applications. Consider the specific requirements of your application, such as load capacity, ease of installation, adjustability, and compatibility, to choose the most appropriate type of shaft clamp for your needs.

shaft clamp

What is a shaft clamp, and how does it differ from other shaft fastening methods?

A shaft clamp is a type of fastening device used to secure components onto a shaft. It differs from other shaft fastening methods in its design and mechanism of operation. Here’s a detailed explanation of what a shaft clamp is and how it differs from other shaft fastening methods:

A shaft clamp is typically a two-piece device consisting of a collar and a clamping mechanism. The collar is a ring-shaped component that fits around the shaft, while the clamping mechanism is used to tighten the collar securely onto the shaft. The clamping mechanism can vary depending on the specific design but often includes screws, bolts, or levers that apply pressure to the collar, creating a tight grip on the shaft.

One key difference between a shaft clamp and other shaft fastening methods is the ease of installation and removal. Shaft clamps are designed to be easily installed or removed without requiring specialized tools or equipment. The clamping mechanism allows for quick adjustments and secure tightening of the collar onto the shaft, ensuring a reliable grip.

Compared to other shaft fastening methods such as set screws or keyways, shaft clamps offer several advantages:

  • Easy Adjustability: Shaft clamps provide the ability to easily adjust the position of components along the shaft. The clamping mechanism allows for precise tightening or loosening of the collar without damaging the shaft or the component being secured. This adjustability is particularly useful in applications where component alignment or positioning needs to be fine-tuned.
  • No Shaft Damage: Unlike set screws, which can cause indentation or damage to the shaft, shaft clamps distribute the clamping force more evenly around the shaft circumference. This helps to prevent shaft damage while ensuring a secure grip. It is especially beneficial when working with softer or delicate shaft materials.
  • Reduced Slippage: Shaft clamps provide a reliable and secure grip on the shaft, minimizing the risk of slippage or movement of the secured components. The clamping mechanism applies even pressure around the collar, creating a uniform grip along the shaft circumference. This feature is advantageous in applications with high torque, vibration, or dynamic loads.
  • No Shaft Modification: In contrast to keyways or other methods that require shaft modification, such as drilling or milling, shaft clamps can be easily installed on standard shafts without the need for any modification. This preserves the integrity of the shaft and allows for reversibility if needed.
  • Wide Range of Sizes and Designs: Shaft clamps are available in various sizes, materials, and designs to accommodate different shaft diameters and application requirements. They can be found in materials such as steel, stainless steel, aluminum, or plastic, offering flexibility in terms of strength, corrosion resistance, or weight considerations.

It is important to note that the selection of the appropriate shaft fastening method, including shaft clamps, should be based on the specific application requirements, load conditions, and compatibility with the components being secured. Consulting with shaft collar manufacturers, engineers, or industry experts can help in determining the most suitable fastening method for a particular application.

China Custom Aluminium Single Split Shaft Locking Collars One Piece Clamp-on Shaft Collars with Oxidize   shaft collar ballsChina Custom Aluminium Single Split Shaft Locking Collars One Piece Clamp-on Shaft Collars with Oxidize   shaft collar balls
editor by CX 2023-11-02

shaft clamp

As one of leading shaft clamp manufacturers, suppliers and exporters of mechanical products, We offer shaft clamp and many other products.

Please contact us for details.

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